Forgings

Star Manufacturing supplements our upset and standard forge operations with additional hot bending, hot forming or machining work cells. Star forges a variety of materials including carbon, stainless and alloys steels.

Star has extensive capabilities to hot forge parts to print. Our additional cellular processing capabilities such as hot forming, threading, milling, and welding makes Star a one stop source with exceptional quality.


 
Upset Forge Capabilities
  • 2 – 1 ½” Capacity Machines
  • 1 - 2” Capacity Machine
  • 2 - 3” Capacity Machines
  • 1 - 4” Capacity Machine
  • 1 - 900 Ton Vertical Capacity Hasenclever
Materials Forged
  • Stainless Steel
  • Carbon and Alloy Steels - All Grades
  • Aluminum Alloys
Forging Equipment
  • Mechanical Presses – 45 ton – 400 ton
  • 2 – 400 ton Coin Presses
  • 1600 Ton Coin Press
  • 1600 Ton Press
  • 400 ton press
Furnaces
  • Quench & Temper Continuous Flow, 2 lbs to 100 lbs
  • Gas Fired
  • Quench press water heating
  • Electric
Tool & Die Capabilities
  • High Speed Direct Mill
  • Reaming
  • Tapping
  • Drilling
  • Lathe Work
  • Surface Grinding
  • Tig, Mig and Rod Welding.
  • Die Repair
Secondary Services
  • Wheel Abraiding and Tumble Blast
  • Shot Peening
  • Nondestructive testing (NDT) operations of magnetic particle inspection (MPI) and fluorescent penetrant inspection (FPI) are performed to the required specifications on cleaned steel parts.
  • Machining
  • Metallurgical Testing
Design & Engineering
  • Forging Design
  • Die Design
  • Engineering Consulting
  • Metallurgical Consultation